Bahlsen is one of Germany's most reputable biscuit and cake producers with extremely high product quality and production processes. These very high standards are reflected in their choice of production line equipment.
The company was looking for a flexible dynamic weighing solution that could accurately weigh a wide range of products (from 20 to 750g), combined with metal detection that could take into account the wide variety of products manufactured on their production site.
The constantly changing product variables are no problem for METTLER TOLEDO's product inspection equipment. This led to Bahlsen installing a Checkweighing and Metal Detector system in their production line to ensure their quality standards continue to be met
The checkweigher has an easy-clean design which fulfils Bahlsen product manager's requirements for weight control and excellent detection sensitivity. In addition to this the checkweigher system is accurate to within 300 milligrams, weighing up to 300 packs per minute, automatically rejecting overweight or underweight product packs by means of an air jet.
Simultaneously the metal detector, with its multi-frequency technology, ensures that Bahlsen products are free from metal contamination, detecting even the smallest metal contamination in products. Contaminated products are immediately rejected by an air jet blowing them off the production line into a catch bin with key lock.
The C33 checkweigher combines reliable weighing accuracy with rugged machine design for harsh production environments. The system, including the HMI, is IP69 rated and proven resistant to most caustic detergents and high-pressure cleaning.
Built for harsh environments, the C35 combines uncompromising precision at fast speeds with a stable and resilient system design which, including the HMI, is fully IP69 rated and proven resistant to most caustic detergents and high-pressure cleaning.
The flexible and compact C12 StandardLine checkweigher offers efficient and reliable 100% weight inspection with a throughput of up to 200 packs per minute, delivering high weighing accuracy for products up to 6000g.
The C16 delivers accurate weighing results at speeds of up to 300 pieces per minute for all applications.
Affordable checkweigher ideally suited to replace spot checks with 100% inline weight control. The easy to use system offers reliable performance for food and non-food applications in dry and wet environments.
Flexible mid-level checkweigher for standard weighing applications featuring a strain gauge load cell or our advanced FlashCell™ EMFR technology. Achieve high accuracy at throughputs up to 300ppm for food and non-food applications in dry, wet and harsh environments.
High performance checkweigher suitable for challenging weighing applications. Advanced FlashCell™ EMFR technology delivers maximum accuracy at throughputs up to 800ppm. The modular design offers customization to effectively handle any package type.
Precision checkweigher delivering maximum brand protection with dedicated options for pharmaceutical process safety and functionalities supporting FDA 21 CFR Part 11 compliance and GMP requirements.
Dynamic checkweigher with options to support pharmaceutical process safety, enhanced brand protection and FDA 21 CFR Part 11 functionality to support stringent quality control.
These heavy-load checkweighers deliver efficient and reliable weighing results for products up to 40kg or 100kg respectively. Suitable for dry, industrial production environments, they deliver 100% weight control of single, high-load products.
This robust checkweigher for heavy loads can be easily integrated into any production line, offers intuitive operation and delivers cost-effective, end-of-line completeness checks for products up to 80 kg.
This compact, easy to operate checkweigher is designed for high accuracy weight control of heavy loads up to 80 kg and can be configured to different application needs in challenging environments.
This compact and space saving machine integrates Checkweighing and Metal Detection in one space saving design. It delivers reliable, accurate weighing results and ensures that the product is free from metal contamination in a single process.
This combined checkweighing and X-ray inspection system integrates precision weighing, contamination detection, and quality control functions in one space-saving device, offering compliance with industry standards for packaged products up to 10 kg.
Serialization, verification, checkweighing and optional tamper proof sealing, ALL in one exceptionally safe process solution. The unit ensures global traceability and is a crucial element in reducing counterfeit pharmaceutical products.
This compact, easy to operate combination system is designed to deliver reliable metal detection and weight control for heavy loads up to 80 kg and can be configured to different application needs even in challenging environments.
The StarWeigh™ delivers laboratory accuracy at production throughput for small, unstable and lightweight products. The compact checkweigher can easily be installed into existing production lines and offers smooth and stable product transfer.
The CM33 WD combines reliable weight checks and metal detection in a single rugged, space-saving machine that is IP69 rated and ideally suited for use in harsh production environments.
Built for operation in harsh environments, the CM35 WD combines metal detection and precision weighing in a single compact, space-saving device. Ideally suited as a critical control point (CCP), the stable, resilient system is fully IP69 rated.
This fully integrated system offers weight control and completeness check combined with label inspection for all product shapes. The space-saving solution is fully configurable from standardized modules and offers advanced quality control.
This powerful critical control point delivers metal detection, weight control, and label inspection in one, fully integrated and space-saving device. With full configuration flexibility, this system can be designed to match your application needs.
Comply with stringent pharmaceutical industry standards and prevent out-of-spec weights from reaching the consumer with our pharmaceutical checkweighing systems.
Reliable checkweighing solutions for the cosmetics industry designed to support production processes and protect brand reputation by controlling for the correct weight of cosmetic goods.
Washdown checkweighers solidly engineered to endure high pressure, high temperature, and caustic chemical cleaning, making them ideal for high sanitation environments.
Easy-to-clean checkweighers for wet and harsh environments—fast cleaning preparation, reliable weighing results, and an efficient production process!
Discover our checkweighers for dry environments to improve quality control and speed up your manufacturing processes. Inspect cartons, cans, bottles, jars, sachets, pouches, and more.
Inline checkweighers for heavy load weight control or end-of-line completeness checks designed to reliably weigh a variety of heavy products.
Pharmaceutical metal detectors designed to detect all metal contaminant types, including ferrous, non-ferrous and even difficult-to-detect non-magnetic stainless steels.
Our Gravity Fall metal detectors offer high sensitivity detection from free-falling applications for all metal contamination types .
Our vertical VFFS throat packaging metal detectors inspect free-falling products on the production line in a user-friendly, full-color touchscreen operator interface.
Our pipeline metal detectors inspect a variety of pumped products, including vacuum-packed meat, liquids, pastes and slurries.
Each conveyor metal detector system comes with enhanced due diligence options to further improve control and management, providing an increased level of fail-safe functionality.
Our test sample pieces support ongoing verification of equipment performance helping your business meet international food safety standards and retailer codes of practice.
Safeline's most advanced food metal detector, which delivers up to 50 percent improved sensitivity when inspecting wet, hot, chilled, cooling, or metal film-packed products.
Next generation industrial metal detector delivers high sensitivity with ease of use to deliver affordable quality control. Suitable for dry or wet product inspection.
Next generation industrial metal detector offers a step-change in performance and very high sensitivity. Suitable for dry or deep frozen products inspection.
Next generation industrial metal detector with Dual-Simultaneous Frequency (DSF) technology offering very high sensitivity. Ideal for wet or metal film-packed products inspection.
Next generation industrial metal detector offers a step-change in performance and very high sensitivity. Suitable for large (25kg/50kg) bulk product inspection.
Safeline's most advanced food metal detector which delivers up to 50 percent improved sensitivity. Suitable for wet, hot, chilled, cooling, or metal film-packed products inspection.
Safeline's most advanced food metal detector with ultra-high tuned frequency technology. Delivers industry leading sensitivity when inspecting dry and deep-frozen products.
Safeline's most advanced food metal detector with ultra-high tuned frequency technology. Fully optimized for inspecting large and bulk conveyorized products.
An advanced metal detection system for small, packed product applications - fully optimized for insertion in tight spaces within production lines.
An advanced metal detection system for small, packed product applications - fully optimized for insertion in tight spaces within production lines.
Flexible, fully integrated choice of metal detection solutions for small to medium-sized inspection applications.
Vertical fall/gravity-fed metal detector, controlled from a full color touchscreen operator interface, for inspecting free falling products in-flight.
Vertical fall/gravity-fed metal detector with full color touchscreen operator interface, optimized to deliver maximum sensitivity for inspecting free falling products in-flight.
Gravity fall metal detector with full-colour touchscreen control, optimized to deliver maximum sensitivity for inspecting free falling powders and granular products
Gravity fall metal detector controlled from a membrane style operator interface, for the inspection of powders and granular products.
Our most advanced pipeline metal detector, which delivers up to 50 percent improved sensitivity to detect smaller metal contaminants when inspecting pumped food products.
Pipeline metal detector controlled from a full color touchscreen operator interface for the inspection of pumped food products.
Metal detector designed for meat or sausage manufacturers to inspect high viscosity liquids.
Pipeline metal detector controlled from a membrane style operator interface for the inspection of pumped food products.
Integrated metal detection and rejection systems controlled from a full color touchscreen operator interface, for the inspection of tablets and capsules.
Integrated metal detection and rejection systems controlled from a membrane style operator interface, for inspection of tablets, capsules and pharmaceutical powders
Integrated metal detection and rejection systems controlled from a full color touchscreen operator interface, for the inspection of pharmaceutical powders.
Vertical fall/gravity-fed metal detector, controlled from a membrane style operator interface, for inspecting free falling products in-flight.
Industry leading, customisable conveyor system for the widest range of metal detectors. Suitable for products in normal & challenging environments.
